Modeling and optimization of the hydroaerodynamic regime in the transport – secondary concentration zone in column flotation machines

УДК 553. 411.071:550.93 (574.4)

Authors

  • Metelev A. A.
    Scientific Research and Design Institute of Mineral Processing and Mechanical Processing "Uralmekhanobr", JSC, Ekaterinburg, Russia

     главный инженер

  • Viduetsky M. G.
    Scientific Research and Design Institute of Mineral Processing and Mechanical Processing "Uralmekhanobr", JSC, Ekaterinburg, Russia

    консультантv

  • Garifulin I. F.
    Scientific Research and Design Institute of Mineral Processing and Mechanical Processing "Uralmekhanobr", JSC, Ekaterinburg, Russia

    ведущий научный сотрудник

  • Purgin A. P.
    Scientific Research and Design Institute of Mineral Processing and Mechanical Processing "Uralmekhanobr", JSC, Ekaterinburg, Russia

    заведующий отделом

  • Morozov V. V.
    National University of Science and Technology MISIS, Moscow, Russia

     доктор технических наук, профессор

Keywords:

column flotation, air floccules, secondary concentration, foam, syneresis, copper ore, mineral composition, luminophores, hydrophilic minerals.

Abstract

Based on the results of modeling of aero-hydrodynamic regime in the area of transportation and secondary concentration of the foam product of copper ore flotation, approaches to optimizing the design parameters of column pneumatic flotation machines have been selected. To remove grains of nonmetallic minerals mechanically deposited in the foam layer, it is proposed to achieve maximum "discharge" of excess inter-bubble fluid.
Visiometric studies using mineral luminophores have established patterns of secondary concentration processes. The dependences of the mass fraction and extraction of copper into concentrate on the density of the water-mineral fraction of the foam product were determined. The calculation results show that
the required duration of the secondary concentration process is provided when the height of the foam transportation zone is from 1.2 to 1.4 m.
Designs of column flotation devices with an average foam chute arrangement which ensure stabilization of the aero-hydrodynamic regime and equal-speed unloading of the foam product are proposed.
The selected design parameters of column pneumatic flotation machines have been tested and recommended for use in a new series of devices of the KFM series.

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Published

2025-12-29

How to Cite

Метелёв Алексей Анатольевич, Видуецкий Марк Григорьевич, Гарифулин Игорь Фагимьянович, Пургин Александр Петрович, & Морозов Валерий Валентинович. (2025). Modeling and optimization of the hydroaerodynamic regime in the transport – secondary concentration zone in column flotation machines: УДК 553. 411.071:550.93 (574.4). Ores and Metals (Rudy I Metally) , (4). Retrieved from https://rm.tsnigri.ru/index.php/main/article/view/268

Issue

Section

COMPREHENSIVE USE OF MINERALS